Product Solution Process information integration system
Product Solution
ProducTS
Digitalization Intelligent Manufacturing Automation
Process information integration system
System Description

As an important part of the smart factory, it plays the role of integrating automation core. The development trends of modern factories are all directed towards automated production methods. Traditional manufacturing information systems are limited to data collection and report analysis, and are gradually unable to meet the needs of the era of rapid change. The new generation of process information integration system will be the core system for the automation control of the whole factory. It not only has the existing scope of process information system, but also includes the use of IoT and Internet technology to achieve the goal of automation control of the whole factory, obtain a large amount of data analysis in real time, improve product quality, reduce production costs, and maximize corporate benefits.

System Purpose

Zhongguan Information specializes in the field of intelligent automation of steel manufacturing. Before Industry 4.0 or intelligent manufacturing became a visual science, it has based on the manufacturing level of the ANSI/ISA-88 solid model, and the development goal of information automation and production automation. Through the series combination of the Internet, it has become a new wave of intelligent manufacturing and establishes a cornerstone of timely intelligent manufacturing with process information integration systems.

System functions

Equipment maintenance and management: Establish equipment level classification and supplier files. You can view the usage status of relevant equipment at any time. When an abnormality occurs, provide personnel with complete equipment usage management records, and further statistical analysis of abnormalities can be derived to improve the total efficiency of equipment.

Material warehousing management: manages logistics activities of materials or products in the process plant, which can achieve full-process logistics management. Including warehousing operation management, tracking of materials or products in warehouses, inventory of products in products in production...

Scheduling and planning production management: Responsible for the scheduling and management of a single process production plan. When the plan changes, assist personnel in making quick formulation, checking the feasibility of the production plan, and making the best scheduling decisions.

Process production tracking management: Through the graphical monitoring screen, the actual process equipment configuration can be simulated, and the production process data from the start of feeding materials to the finished product can be collected to meet real-time monitoring.

Process mode management: By establishing a variety of process modes to manage, change to meet a small number of different order types

Shutdown management: It is indeed recorded when the machine is started and downtime. The information about the line shutdown abnormality can be provided to the relevant departments to know immediately and correctly grasp the processing time.

Quality inspection management: Through the quality control of process production data, we provide finished products that meet customer requirements. Production process data management, quality inspection information management, prenatal inspection merger and traceability... etc.

System architecture and features

1.ERP online integration management module

2. Online integration management module of diverse equipment

3. Provide flexible system architecture and open system interface interfaces

4. Mobile application management equipment

5. Provide operational efficiency information

benefit

1. Provide more complete production status and progress information to improve the efficiency of decision-making and execution

2. Integrate many independently operated equipment and management systems to make production management more intelligent and automated

3. Provide a complete product manufacturing/product inspection history, which is conducive to tracking and traceability operations and services to customers.